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The RP techniques including
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SLA ¨C Stereolithography . Material:Epoxy Resin
SLS -Selective Laser Sintering.
Material:Nylon,ABS,PP,PVC,Aluminum
The prototype can be sanded, glued, and painted,
silk-screeen,and surface texture very similar to
that of production materials.
Methodology of Rapid Prototyping
The basic methodology for all current rapid
prototyping techniques can be follows:
1.A CAD model is constructed, then converted to STL
format.The resolution can be set to minimize stair
stepping.
2.The RP machine processes the .STL file by creating
sliced layers of the
Model.
3. The first layer of the physical models is
created. The model is then lowered by the thickness
of the next layer,and the process is repeated until
completion of Model.
4.The model and any supports are removed .The
surface of the model
is then finished and cleaned. |
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CNC PROTOTYPE
MANUFACTURING:
CNC machinging parts is the process by which
material is removed from
a workpiece with Computer Numerical Control (CNC)
equipment that
cuts away unwanted material .Machining is possible
in real materials,
Parts are machined directly from your 3D CAD models.
Rapid CNC machining for prototyping for 20 years, in
China Explorer
combination of low labour and materical costs,
combined with investment in high-speed machining
equipment. Means the foregin customers will
experience savings over 50 percent on their current
prototyping costs.
CNC Advantage
1.Machine many material that is commerically
available in stock sizes,widely selection and
recycled materials such as: ABS NYLON NYLON PC POM
DELRIN ALUMINUM MAGNALIUM STAINLESS STEEL.
2.Typical accuracy is +/-0.1mm.Ability to hold tight
tolerances,typical accuracy.
3.The cost be cheaper than even SLA,SLS rapid
prototypes depending on the geometry. |
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RAPID SILICONE MOULD AND
VACUUM CASTING:
Rapid tooling and Vacuum duplication
RTV Silicone rubber mould can be produced from the
master made by the RP.After finished the SLA and CNC
sample,Be sanded and polished to the Surface
finished required of the part,than in turn to make
the Rapid silicone mould.
Its application is mainly to produce plastics in
small batch by vacuum and gravity casting method.
The materials normally used are PU Epoxy.The batch
size is from several pieces to over hurdreds. |
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Silicone Mold Advantage:
1. Fast tooling, normal 1 to 2 days to complete the
mould.
2. Fine details can be copied
3. Easy to release parts from the mould due to the
non-stick property of the silicone rubber .
4. Good surface finish.
5. Different material property: ABS-like,Polythylene-like,Clear
Acrylic-like,High temperature 150 degree, High
strength PU,Different rubber shore from 25A to 80A
and different color.
FINISHING SERVICES
Explorer operates a full finishing painting and
texturing service.
Prototypes can be dressed in accordance with
customer requirements.
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INDUSTRIAL DESIGN
The value of design is innovation.
Generally , the product begins with a need which is
based on customers¡¯
and markets¡¯ demands. From the idea concept to
finalization of product
design, there are two main design stages, namely
Conceptural Design and Detailed Design.
A. Conceptual Design
The stage of conceptual design is trying to
formulate the design concept and considering all
design alternatives.In this stage ,different designs
of the products are proposed that are based on the
design specifications.
B. Detailed Desgin
The stage of detailed design is to finalize the
design with detailed dimensions and mould
manufacturing requirements.such as surface finishing
and tolerance. |
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REVERSE ENGINEERING
You can get the volume of a part, a tool or a
mock-up thanks to the contactless laser machine.
Then you generate a file such as cloud of points,
surfaces, stl, catia ,pro/E or solidworks.
This process also call data collection.The 3D full
automatic laser scanning machine,and 2.5D high
accuracy projection measure machines.They can meet
your new project requirement.
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INJECTION MOLDING
We are capable of producing high qulity tooling and
injection that meets Eruopean&Amercian mould
standards.
Our in-house injection molding capabilities make
bridge to production, and short-run production a
reality, Explorer molding department staff is
well-trained and committed,to meet your part
specification,and to reduce mold development
&creation turnarround time. So you can beat your
commpetition to market.
1. prototype Tooling
2. Pre-production Tooling
3. Production Tooling
Capable of producing low, medium to large volume
moulding
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METAL PRESSING &DIE CASTING
Materials available
1. Aluminum
2. Steel
3. Stainless Steel |
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QUALITY ASSURANCE SYSTEM
Our plant is certificed ISO9001.
The quality process starts at the very beginning of
each project.
Our experienced staff accord the quality control
guidelines to ensure
They meet our customers specific individual
requirements.main QC
equipment is Optical Projector.
CONFIDENTIALITY SYSTEM
We take confidentiality very seriously and will
fully expert to enter into a NDA with your
company.All of our employees are bound by corporate
NDA's and all data is deleted from our server once a
project has been accepted by the client.
Explorer acknowledges the importance of protecting the inellectual property of our clients. You can be
assured of complete confidentiality.Our promises our
manned by 24 hour security and require finger-print
identification to gain access.
Explorer is a true one-stop-shop specializing in rapid
prototyping manufacturing.
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